Waukesha VHP Engine Controls: Difference between revisions

From EMIT Controls
(Created page with "== Overview == EMIT engine control products (AFRC, Ignition, and speed controller) can be used on Waukesha VHP engines of various types. These kits can replace the ESM or upgrade older engines. This page covers ordering, install, and operating information. == Ordering Information == The sections below show what AFRC, Ignition, and governor kit would be selected for different applications, and the item numbers for spare parts. === AFRC === Note that the kit item numb...")
 
 
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EMIT engine control products (AFRC, Ignition, and speed controller) can be used on Waukesha VHP engines of various types. These kits can replace the ESM or upgrade older engines. This page covers ordering, install, and operating information.
EMIT engine control products (AFRC, Ignition, and speed controller) can be used on Waukesha VHP engines of various types. These kits can replace the ESM or upgrade older engines. This page covers ordering, install, and operating information.
The engine control products and Brain (annunciator) can be used in any combination. Often all will be installed (Ignition, AFR, Speed, and Brain), but some other combination of modules or even a single module can be used. The home page will show any combo of modules that are currently attached as a new tab.
[[File:Home 3.png|600px]]


== Ordering Information ==
== Ordering Information ==
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|-
|-
! Application !! AFRC Module !! Kit Item Number !! 13009 Narrowband O2 Sensor !! 15075 Narrowband 50' harness !! 15077 Narrowband 100' harness !! 13019 Wideband O2 Sensor !! 15508 Wideband 50' harness !! 12016 1.5" inline flat pintle valve !! 12112 1.5" inline radius valve !! 15074 DPV harness 50' !! 15076 DPV harness, 100' !! 13001 25' TC !! 13000 50' TC !! 13035 100' TC !! 13020 O2 Sensor Weldment !! 13207 Manifold Pressure sensor !! 15500 Manifold Pr harness, 25' !! 15501 Manifold Pr harness, 50' !! 14072-0002 CS800 regulator kit
! Application !! AFRC Module (Not in kit) !! Kit Item Number !! 13009 Narrowband O2 Sensor !! 15075 Narrowband 50' harness !! 15077 Narrowband 100' harness !! 13019 Wideband O2 Sensor !! 15508 Wideband 50' harness !! 12016 1.5" inline flat pintle valve !! 12112 1.5" inline radius valve !! 15074 DPV harness 50' !! 15076 DPV harness, 100' !! 13001 25' TC !! 13000 50' TC !! 13035 100' TC !! 13020 O2 Sensor Weldment !! 13207 Manifold Pressure sensor !! 15500 Manifold Pr harness, 25' !! 15501 Manifold Pr harness, 50' !! 14072-0002 CS800 regulator kit
|-
|-
| '''7042, 5792 GL (Fisher 99)''' || 20235 || '''20011-0317''' || 3 || 2 || 1 || 0 || 0 || 0 || 2 || 2 || 0 || 0 || 0 || 2 || 3 || 2 || 0 || 2 || 0
| '''7042, 5792 GL (Fisher 99)''' || 20235 || '''20011-0317''' || 3 || 2 || 1 || 0 || 0 || 0 || 2 || 2 || 0 || 0 || 0 || 2 || 3 || 2 || 0 || 2 || 0
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|}
|}
=== Ignition ===
'''Main Kits'''
{| class="wikitable" style="margin:auto"
|+
|-
! Application !! Kit item number !! ICM Module (in kit) !! 13242 3" MPU to circular conn !! 15654-0400 4' MPU cable f/ long MPU !! 15654-1200 12' MPU cable f/ long MPU !! 15654-2000 20' MPU cable f/ long MPU !! 13241 5/8" Threaded hall sensor !! 15628-0800 Threaded hall harness 8' !! 15628- 1000 Threaded hall harness 10' !! 15633- 0251 ICM Power / Comm harness 25' !! 15633-0501 ICM Power / Comm harness 50' !! 14330-0002 Flanged coil !! 14305-0003 7044 ICM mount !! 65300-6005 3524 Mount kit !! 15652-0001 Wauk coil rail !! 15653-0001 ICM - 2x Rail Harness !! 15653-0002 ICM - 1x Rail Harness !! 15651-0181 Coil rail pigtail
|-
| '''7044, 5794''' || '''20014-0045''' || 20270-0003  || 1 || 0 || 0 || 1 || 1 || 1 || 0 || 0 || 1 || 12 || 1 || 0 || 2 || 1 || 0 || 12
|-
| '''3524''' || '''20014-0046''' || 20270-0002 || 1 || 0 || 1 || 0 || 1 || 1 || 0 || 0 || 1 || 6 || 0 || 1 || 1 || 0 || 1 || 6
|}
'''Optional Components'''
{| class="wikitable" style="margin-left: 0px; margin-right: auto;"
|+
|-
! Item Number !! Description !! Note
|-
| 14331-0009 || Spark plug, Waukesha ||
|-
| 14332-0004 || Plug extension || One per cylinder, connects coil to spark plug under valve cover
|}
=== Speed Module ===
'''Main Kits'''
Note that the module is not part of the kit since it will usually be in the panel
{| class="wikitable" style="margin:auto"
|+
|-
! Application !! Kit Item number !! 15550-0002 10 pin 50' servo- motor harness !! 17009-0003 Servo motor (heinzmann), linkage, bracket, mount
|-
| '''ESM Conversion, keep existing servo''' || '''20019-0001''' ||  1 || 0
|-
| '''ESM conversion, servo replaced, or servo needs to be added''' || '''20019-0002''' || 1 || 1
|}
'''Optional Components'''
{| class="wikitable" style="margin-left: 0px; margin-right: auto;"
|+
|-
! Item number !! Description !! Notes
|-
| 20310 || Speed module || Usually included in panel BOM
|-
| 13243 || Long 3" Mag Pickup to WP connector || Add qty 1 if engine will not have EMIT ignition
|-
| 15576 || Mag pickup harness, 50' || Add qty 1 if engine will not have EMIT ignition
|}
== Install Information ==
The Install guide can be found here: [https://drive.google.com/file/d/15AF34xpGOEOs7fFE_MFCZDX2EHeY7kAX/view?usp=sharing]
== Pinout Reference ==
===Ignition Coils===
'''12 Cylinder Engines'''
{| class="wikitable" style="margin-left: 0px; margin-right: auto;"
|+
|-
! Fire Order !! Cylinder Name !! ICM Board Pin !! ICM Box Coil Connector Pin !! Left Rail connector pin !! Right Rail connector pin
|-
| 1 || '''1R''' || J2,1 || J ||  || A
|-
| 2 || '''6L''' || J1,7 || F || F ||
|-
| 3 || '''5R''' || J2,6 || N ||  || E
|-
| 4 || '''2L''' || J1,2 || B || B ||
|-
| 5 || '''3R''' || J2,3 || L ||  || C
|-
| 6 || '''4L''' || J1,4 || D || D ||
|-
| 7 || '''6R''' || J2,7 || P ||  || F
|-
| 8 || '''1L''' || J1,1 || A || A ||
|-
| 9 || '''2R''' || J2,2 || K ||  || B
|-
| 10 || '''5L''' || J1,6 || E || E ||
|-
| 11 || '''4R''' || J2,4 || M  ||  || D
|-
| 12 || '''3L''' || J1,3 || C || C ||
|-
| POWER || POWER || J1,5 and J2,5 || T || I || I
|}
'''6 Cylinder Engines'''
{| class="wikitable" style="margin-left: 0px; margin-right: auto;"
|+
|-
!  Fire Order !! Cylinder Name !! ICM Board Pin !! ICM Box Coil Connector Pin !! Rail connector pin
|-
| 1 || '''1''' || J1,1 || A || A
|-
| 2 || '''5''' || J1,6 || E || E
|-
| 3 || '''3''' || J1,3 || C || C
|-
| 4 || '''6''' || J1,4 || D || D
|-
| 5 || '''2''' || J1,2 || B || B
|-
| 6 || '''4''' || J1,7 || F || F
|-
| POWER || POWER || J1,5 || T || I
|}
===Throttle Actuator===
{| class="wikitable" style="margin-left: 0px; margin-right: auto;"
|+
|-
!  Servo Connector Pin !! Harness Wire Color !! Panel Destination
|-
| A || White || Batt +
|-
| B || Shield or Yellow* || Ground
|-
| C || Green || Speed Pin 26 "Anlg out"
|-
| H || Black || Batt -
|-
| I || Red || Speed Pin 20 "TB Pos 1"
|-
| J || Shield* || Ground
|}
<nowiki>*</nowiki>Early harnesses had shield route to B, while later harnesses have shield route to J with Yellow routing to B. In either case, shield should always go to ground and yellow (if present) will go to ground.
Note that a 182 ohm resistor should be installed between pin 20 and 23 of the speed/governor module.
===Hall Sensor===
The diagram below shows the hall sensor wiring. Note that pin 14 supplies 12v to the red wire, and the white wire will have a weak pullup to 5v supplied by pin 24.
[[File:Icm hall threaded.png|600px]]
===Flywheel MPU===
The Flywheel MPU wiring diagram is shown below.
[[File:Icm mpu.png|600px]]

Latest revision as of 16:56, 5 September 2024

Overview

EMIT engine control products (AFRC, Ignition, and speed controller) can be used on Waukesha VHP engines of various types. These kits can replace the ESM or upgrade older engines. This page covers ordering, install, and operating information.

The engine control products and Brain (annunciator) can be used in any combination. Often all will be installed (Ignition, AFR, Speed, and Brain), but some other combination of modules or even a single module can be used. The home page will show any combo of modules that are currently attached as a new tab.

Home 3.png

Ordering Information

The sections below show what AFRC, Ignition, and governor kit would be selected for different applications, and the item numbers for spare parts.

AFRC

Note that the kit item number includes all items on that row except the module, which usually is already in the panel.

Application AFRC Module (Not in kit) Kit Item Number 13009 Narrowband O2 Sensor 15075 Narrowband 50' harness 15077 Narrowband 100' harness 13019 Wideband O2 Sensor 15508 Wideband 50' harness 12016 1.5" inline flat pintle valve 12112 1.5" inline radius valve 15074 DPV harness 50' 15076 DPV harness, 100' 13001 25' TC 13000 50' TC 13035 100' TC 13020 O2 Sensor Weldment 13207 Manifold Pressure sensor 15500 Manifold Pr harness, 25' 15501 Manifold Pr harness, 50' 14072-0002 CS800 regulator kit
7042, 5792 GL (Fisher 99) 20235 20011-0317 3 2 1 0 0 0 2 2 0 0 0 2 3 2 0 2 0
F3524 GL (Fisher 99) 20360 20011-0318 2 1 1 0 0 0 1 1 0 0 0 2 2 1 0 1 0
F3524G (Mooney) 20360 20011-0319 2 1 1 0 0 0 1 1 0 0 0 2 2 1 0 1 1
704x, 579x (Mooney) 20235 20011-0320 3 2 1 0 0 0 2 2 0 0 0 2 3 2 0 2 2
7044, 5794 GSI (Fisher 99) 20235 20011-0321 3 2 1 0 0 2 0 2 0 0 0 2 3 2 0 2 0
F3524 GSI (Fisher 99) 20360 20011-0322 2 1 1 0 0 1 0 1 0 0 0 2 2 1 0 1 0
704x, 579x GL Leanburn 20230 20011-0323 0 0 0 2 2 0 2 2 0 0 0 2 3 2 0 2 0
3521 GL Leanburn 20230 20011-0324 0 0 0 1 1 0 1 1 0 0 0 2 2 1 0 1 0

Ignition

Main Kits

Application Kit item number ICM Module (in kit) 13242 3" MPU to circular conn 15654-0400 4' MPU cable f/ long MPU 15654-1200 12' MPU cable f/ long MPU 15654-2000 20' MPU cable f/ long MPU 13241 5/8" Threaded hall sensor 15628-0800 Threaded hall harness 8' 15628- 1000 Threaded hall harness 10' 15633- 0251 ICM Power / Comm harness 25' 15633-0501 ICM Power / Comm harness 50' 14330-0002 Flanged coil 14305-0003 7044 ICM mount 65300-6005 3524 Mount kit 15652-0001 Wauk coil rail 15653-0001 ICM - 2x Rail Harness 15653-0002 ICM - 1x Rail Harness 15651-0181 Coil rail pigtail
7044, 5794 20014-0045 20270-0003 1 0 0 1 1 1 0 0 1 12 1 0 2 1 0 12
3524 20014-0046 20270-0002 1 0 1 0 1 1 0 0 1 6 0 1 1 0 1 6

Optional Components

Item Number Description Note
14331-0009 Spark plug, Waukesha
14332-0004 Plug extension One per cylinder, connects coil to spark plug under valve cover

Speed Module

Main Kits

Note that the module is not part of the kit since it will usually be in the panel

Application Kit Item number 15550-0002 10 pin 50' servo- motor harness 17009-0003 Servo motor (heinzmann), linkage, bracket, mount
ESM Conversion, keep existing servo 20019-0001 1 0
ESM conversion, servo replaced, or servo needs to be added 20019-0002 1 1

Optional Components

Item number Description Notes
20310 Speed module Usually included in panel BOM
13243 Long 3" Mag Pickup to WP connector Add qty 1 if engine will not have EMIT ignition
15576 Mag pickup harness, 50' Add qty 1 if engine will not have EMIT ignition

Install Information

The Install guide can be found here: [1]

Pinout Reference

Ignition Coils

12 Cylinder Engines

Fire Order Cylinder Name ICM Board Pin ICM Box Coil Connector Pin Left Rail connector pin Right Rail connector pin
1 1R J2,1 J A
2 6L J1,7 F F
3 5R J2,6 N E
4 2L J1,2 B B
5 3R J2,3 L C
6 4L J1,4 D D
7 6R J2,7 P F
8 1L J1,1 A A
9 2R J2,2 K B
10 5L J1,6 E E
11 4R J2,4 M D
12 3L J1,3 C C
POWER POWER J1,5 and J2,5 T I I


6 Cylinder Engines

Fire Order Cylinder Name ICM Board Pin ICM Box Coil Connector Pin Rail connector pin
1 1 J1,1 A A
2 5 J1,6 E E
3 3 J1,3 C C
4 6 J1,4 D D
5 2 J1,2 B B
6 4 J1,7 F F
POWER POWER J1,5 T I

Throttle Actuator

Servo Connector Pin Harness Wire Color Panel Destination
A White Batt +
B Shield or Yellow* Ground
C Green Speed Pin 26 "Anlg out"
H Black Batt -
I Red Speed Pin 20 "TB Pos 1"
J Shield* Ground

*Early harnesses had shield route to B, while later harnesses have shield route to J with Yellow routing to B. In either case, shield should always go to ground and yellow (if present) will go to ground.

Note that a 182 ohm resistor should be installed between pin 20 and 23 of the speed/governor module.

Hall Sensor

The diagram below shows the hall sensor wiring. Note that pin 14 supplies 12v to the red wire, and the white wire will have a weak pullup to 5v supplied by pin 24.

Icm hall threaded.png


Flywheel MPU

The Flywheel MPU wiring diagram is shown below.

Icm mpu.png

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